We sharpen, regrind and repair solid rotary cutting dies from any manufacturer, bringing worn tooling back to a clean cut for a fraction of the cost and lead time of buying new.
Most die manufacturers don't offer re-tooling, or price it to push you towards a new die. We specialise in it, and we're independent of every maker.
We restore the cutting edge geometry and bring blade height back into line, so the die cuts cleanly again at lower pressure.
For: dies that still run but are losing the cut
Precision grinding brings bearers and cutting edges back into a true, concentric relationship across the full face.
For: uneven wear, runout or height variation
Chipped or rolled edges, bearer damage or worn journals. We assess what's recoverable and put it right rather than writing the die off.
For: damage after a jam, crash or drop
Sometimes a new die is the right answer. Often it isn't. Here's how the two routes compare for a worn or damaged die.
Worn dies rarely fail all at once. They drift, and the cost shows up as downtime, waste and damaged anvils long before the die is scrapped.
You need more pressure to get a full cut, and anvils or liners are wearing faster.
Tags, fuzzing or fibres on the cut edge, especially on nonwovens and films.
Slugs and matrix hanging on, causing stoppages and web breaks.
One side cuts, the other doesn't: a sign of uneven wear or runout.
Chips, dents or rolled edges after a jam, a foreign object or a dropped die.
Repeat jobs need attention earlier than they used to.
A simple, documented process, so the die goes back on the machine with minimal set-up.
Tell us the die, the machine and the problem. Photos by WhatsApp help.
Send the die to us or we arrange collection, UK and Europe.
We measure and assess, then quote before any work starts.
Sharpen, regrind or repair, then measure again against spec.
Packed securely and shipped back, ready to run.
We work with converters and manufacturers running solid rotary dies across a wide range of materials.
Self-adhesive labels, flexible packaging, lids and sleeves.
Nappies, feminine care, wipes and other nonwoven products.
Wound care, dressings, electrodes and device components.
Foams, adhesives, films, insulators and precision parts.
Envelope windows, forms, tickets and paper converting.
Tapes, seals, trims and technical laminates.
Based in Essex, we work with customers throughout the UK and mainland Europe. Dies travel well when they're packed properly; we'll advise on shipping and can arrange collection.
Yes. We're independent, so we sharpen, regrind and repair solid rotary dies regardless of who made them.
It depends on the die's design, material and how much wear or damage it has. We remove only as much material as needed, so a well-maintained die can usually be restored several times. We'll tell you what's left after each service.
Restoring a die typically costs a fraction of buying a new one. Every die is different, so we inspect and quote before starting any work.
We'll tell you. If a die is beyond economic repair, we'd rather say so than charge you for work that won't pay back.
Yes. We work with customers across Europe and can advise on packing and courier arrangements.
The die manufacturer, dimensions or drawing if you have them, the machine it runs on, the material being cut, and a description or photos of the problem.
Tell us about the die and the problem. We'll come back with next steps and a quote, with no obligation.
aandmrotary@gmail.comPhone & WhatsApp: +44 7855 959726
Easiest from your phone: take photos of the cutting edge and send them straight over.
On a computer? Scan this with your phone camera to open the chat and send photos from there.
A&M Rotary
Unit 2 Williams Field Business Centre
Brick End, Broxted
Essex CM6 2GU
United Kingdom